EXHAUST MANIFOLD REPLACEMENT - CONTINUED
CLEANING AND INSPECTION
Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low toxic
material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in
well-ventilated areas. Keep away from open flames and other sources of ignition.
Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure
when drying parts with compressed air. Use a maximum of 30 psi (207 kPa) when cleaning compo-
nents. DO NOT direct compressed air against human skin. Failure to follow this warning may result in
serious injury or death. Make sure air stream is directed away from user and other personnel in the area.
To prevent injury, user must wear protective goggles or face shield.
Remove all gasket material from mounting surfaces.
Clean all parts with solvent.
Dry all parts with compressed air.
Inspect all parts for damage and replace as necessary.
Install exhaust manifolds (8 and 10) in exhaust manifold (9). Flanged ends must be properly seated.
If removed, apply antiseize compound to threads on 11 new studs (2) and new stud (1) on right side of cylinder head.
If removed, install 11 new studs (2) and new stud (1) in cylinder head.
Using anti-seize compound, coat threads on two plugs (4).
Install two plugs (4).
Install six new gaskets (3) and exhaust manifold assembly on studs.
Install 12 spacers (5), washers (6) and new locknuts (7) on studs.
Tighten 12 new locknuts (7), in sequence, to 38 lb-ft
Operate engine and verify correct operation (TM 5-3805-248-10).
END OF WORK PACKAGE
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