TM 5-3805-260-24
4.
Install the 5P4226 Adapter (7). Fasten it in
position with a 11D4533 Bolt (5) and a
1D4538 Bolt (6).
5.
Adjust lows idle screw (8) to position lever
(9) to .35 + .04 in. (8.0 + 1.0 mm) from
governor housing boss.
6.
Loosen the bolts that hold sleeve levers (A)
and slide levers (A) out of the way.
5P4209 GAUGE INSTALLED
11. Crossover lever. 12. Dowel pin. 13. 5P4209
Gauge.
7.
Loosen the bolts that hold crossover
lever (10) and (11) and move lever (10)
off dowel pin(12).
ADJUSTMENT OF CROSSOVER
LEVERS
13. Gauge. 14. Shall. 15. Shaft. 16. 5P4206 Wrench.
8.
Put gauge (13) on shafts (14) and (15), put
crossover lever (11) in a position so dowel
pin (12) will fit in gauge hole. Hold gauge
(13) down and torque the bolt that holds
crossover lever (1) to 24 + 2 lb. in. (2.8 +
0.2 Nm).
9.
Check adjustment again with the 5P4209
Gauge (13). Put gauge (13) on shafts (14
and 15), slide gauge toward crossover lever
(11) to engage dowel pin (12) into hole in
gauge (13).
10. If dowel pin ( 12) must be lifted to go into
gauge, the lever must be adjusted again. If
gauge (13) is lifted, a maximum of .008 in.
(0.20
mm).
clearance is acceptable under one side of
gauge (13). Use a feeler gauge to check
clearance.
11. Slide crossover lever (10) on to dowel pin
(12). Torque the bolt that holds crossover
lever (10) to 24 + 2 lb. in. (2.8 + 0.2 Nm).
TIGHTENING BOLT
10. Crossover lever. 12. Dowel pin. 16. Wrench.
12.
Check the adjustment again with the
5P4209 Gauge.
NOTE: After the adjustment of the crossover levers is
completed, all of the fuel injection pumps must
be calibrated. See FUEL PUMP .
FUEL PUMP CALIBRATION
Tools Needed:
Tool Group.
8S2243 Wrench*.
5P4226 Adapter
5P4205 Wrench
5P4206 Wrench"*
1D4533 Bolt
1D4538 Bolt*
8S7271 Screw*
5P7253 Socket Assembly*
6V190 Clamp**
*Part of 5P4203 Tool Group
**Not part of a Tool Group
NOTE: 3P1540 Calibration pump must have the
5P6557 Spring installed instead of the IP7377
Spring.
Checking Fuel Pump Calibration
The following procedure for fuel pump calibration can be
done with the housing for the fuel injection pumps either
on or off the engine.
CAUTION
Before any service work is done on this fuel
system, the outside of the injection pump
housing and all parts connected to it must be
clean.
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