TM-5-3800-205-23-1 Scraper Tractor Elevating Self-Propelled 11 Cubic Yards Sectionalized Model 613CS Manual

CHAPTER 1. INTRODUCTORY INFORMATION WITH THEORY OF OPERATION - TM-5-3800-205-23-10027
GENERAL INFORMATION - TM-5-3800-205-23-10029
ELECTROMAGNETIC PULSE (EMP) EXPOSURE
LIST OF ABBREVIATIONS/ACRONYMS-continued - TM-5-3800-205-23-10031
LIST OF ABBREVIATIONS/ACRONYMS-continued - TM-5-3800-205-23-10032
EQUIPMENT DESCRIPTION AND DATA - TM-5-3800-205-23-10033
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES (WATER DISTRIBUTOR)
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES (WATER DISTRIBUTOR)-continued
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)-continued - TM-5-3800-205-23-10037
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)-continued - TM-5-3800-205-23-10038
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)-continued - TM-5-3800-205-23-10039
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)-continued - TM-5-3800-205-23-10040
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)-continued - TM-5-3800-205-23-10041
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (SCRAPER)-continued - TM-5-3800-205-23-10042
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (WATER DISTRIBUTOR)
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (WATER DISTRIBUTOR)-continued - TM-5-3800-205-23-10044
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (WATER DISTRIBUTOR)-continued - TM-5-3800-205-23-10045
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (WATER DISTRIBUTOR)-continued - TM-5-3800-205-23-10046
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS (ISU-60 CONTAINER)-continued
EQUIPMENT DATA - TM-5-3800-205-23-10048
EQUIPMENT DATA-continued - TM-5-3800-205-23-10049
EQUIPMENT DATA-continued - TM-5-3800-205-23-10050
THEORY OF OPERATION - TM-5-3800-205-23-10051
POWER TRAIN - TM-5-3800-205-23-10052
Final Drive - TM-5-3800-205-23-10053
AIR AND BRAKE SYSTEMS - TM-5-3800-205-23-10054
Service Brakes - TM-5-3800-205-23-10055
ELECTRICAL SYSTEM - TM-5-3800-205-23-10056
HYDRAULIC SYSTEM - TM-5-3800-205-23-10057
Scraper Hydraulic System - TM-5-3800-205-23-10058
CHAPTER 2. TROUBLESHOOTING PROCEDURES - TM-5-3800-205-23-10059
TROUBLESHOOTING INTRODUCTION - TM-5-3800-205-23-10061
Figure 1. General Location of Troubleshooting Components.
COMPONENT LOCATIONS-continued - TM-5-3800-205-23-10063
Figure 1. General Location of Troubleshooting Components-continued
COMPONENT LOCATIONS-continued - TM-5-3800-205-23-10065
Figure 2. Location of Electrical Components. - TM-5-3800-205-23-10066
COMPONENT LOCATIONS-continued - TM-5-3800-205-23-10067
Figure 3. Location of Electrical Components. - TM-5-3800-205-23-10068
COMPONENT LOCATIONS-continued - TM-5-3800-205-23-10069
Figure 4. Location of Electrical/Mechanical Components.
COMPONENT LOCATIONS-continued - TM-5-3800-205-23-10071
TESTS, INSPECTIONS, AND ADJUSTMENTS
Starter Ground Circuit Voltage Test.
Batteries Voltage Test.
Alternator Circuit Breaker Voltage Test.
Key Start Switch Voltage Test.
Main Relay Voltage Test.
Start Aid Temperature Switch/Solenoid Voltage Test.
Starter Solenoid Voltage Test.
Alternator Voltage Test.
DIFFERENTIAL LOCK CHECK
EMS AIR SYSTEM CHECK
AIR SYSTEM PRESSURE TEST
AIR COMPRESSOR GOVERNOR ADJUSTMENT
AIR LEAKAGE CHECKS
PARKING AND EMERGENCY BRAKE CONTROL VALVES TEST
STEERING SYSTEM PRESSURE TEST
STEERING SYSTEM PRESSURE TEST-continued
STEERING TIME CHECK
STEERING WHEEL FREE PLAY CHECK
STEERING WHEEL SLIP CHECK
Main Control Valve Test and Adjustment.
Main Control Valve Test and Adjustment-continued
ELEVATOR OPERATING SPEED CHECK
Elevator Operating Speed Check.
TROUBLESHOOTING SYMPTOM INDEX - TM-5-3800-205-23-10097
TROUBLESHOOTING SYMPTOM INDEX-continued - TM-5-3800-205-23-10098
TROUBLESHOOTING SYMPTOM INDEX-continued - TM-5-3800-205-23-10099
TROUBLESHOOTING PROCEDURES - TM-5-3800-205-23-10101
Table 1. Air System and Brakes Troubleshooting Procedures-continued - TM-5-3800-205-23-10102
Table 1. Air System and Brakes Troubleshooting Procedures-continued - TM-5-3800-205-23-10103
Table 1. Air System and Brakes Troubleshooting Procedures-continued - TM-5-3800-205-23-10104
Table 1. Air System and Brakes Troubleshooting Procedures-continued - TM-5-3800-205-23-10105
Table 2. Charging System Troubleshooting Procedures.
Table 3. Cooling System Troubleshooting Procedures.
Table 4. Differential Lock Control Troubleshooting Procedures.
Table 5. Electrical System Troubleshooting Procedures.
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10110
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10111
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10112
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10113
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10114
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10115
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10116
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10117
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10118
Table 5. Electrical System Troubleshooting Procedures-continued - TM-5-3800-205-23-10119
Table 6. Engine Troubleshooting Procedures.
Table 6. Engine Troubleshooting Procedures-continued - TM-5-3800-205-23-10121
Table 6. Engine Troubleshooting Procedures-continued - TM-5-3800-205-23-10122
Table 6. Engine Troubleshooting Procedures-continued - TM-5-3800-205-23-10123
Table 6. Engine Troubleshooting Procedures-continued - TM-5-3800-205-23-10124
Table 7. Scraper System Troubleshooting Procedures
Table 7. Scraper System Troubleshooting Procedures-continued - TM-5-3800-205-23-10126
Table 7. Scraper System Troubleshooting Procedures-continued - TM-5-3800-205-23-10127
Table 7. Scraper System Troubleshooting Procedures-continued - TM-5-3800-205-23-10128
Table 7. Scraper System Troubleshooting Procedures-continued - TM-5-3800-205-23-10129
Table 8. Steering System Troubleshooting Procedures.
Table 8. Steering System Troubleshooting Procedures-continued - TM-5-3800-205-23-10131
Table 8. Steering System Troubleshooting Procedures-continued - TM-5-3800-205-23-10132
Table 8. Steering System Troubleshooting Procedures-continued - TM-5-3800-205-23-10133
Table 9. Suspension Seat Troubleshooting Procedures.
Table 10. Transmission Troubleshooting Procedures.
Table 10. Transmission Troubleshooting Procedures-continued - TM-5-3800-205-23-10136
Table 10. Transmission Troubleshooting Procedures-continued - TM-5-3800-205-23-10137
Table 10. Transmission Troubleshooting Procedures-continued - TM-5-3800-205-23-10138
Table 10. Transmission Troubleshooting Procedures-continued - TM-5-3800-205-23-10139
Table 11. Water Distributor Troubleshooting Procedures.
Table 11. Water Distributor Troubleshooting Procedures-continued - TM-5-3800-205-23-10141
Table 11. Water Distributor Troubleshooting Procedures-continued - TM-5-3800-205-23-10142
Table 11. Water Distributor Troubleshooting Procedures-continued - TM-5-3800-205-23-10143
Table 11. Water Distributor Troubleshooting Procedures-continued - TM-5-3800-205-23-10144
CHAPTER 3. UNIT MAINTENANCE PROCEDURES
SERVICE UPON RECEIPT
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION
GENERAL LUBRICATION PROCEDURES - TM-5-3800-205-23-10150
GENERAL PMCS PROCEDURES - TM-5-3800-205-23-10151
PMCS INITIAL SETUP - TM-5-3800-205-23-10152
KEY - TM-5-3800-205-23-10153
KEY-continued
CHART A--ENGINE AND OIL CAN POINTS - TM-5-3800-205-23-10155
CHART D--FRONT AXLE DIFFERENTIAL AND FINAL DRIVES, AND ELEVATOR SPEED REDUCER (S)
613CS SCRAPER
613CS SCRAPER-continued
613CWD WATER DISTRIBUTOR
613CWD WATER DISTRIBUTOR-continued
UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-3800-205-23-10161
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10162
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10163
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10164
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10165
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10166
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10167
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10168
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10169
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10170
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10171
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10172
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10173
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10174
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10175
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10176
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10177
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10178
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10179
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10180
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10181
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10183
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10184
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10185
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10186
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10187
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10188
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10189
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10190
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10191
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10192
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10193
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10195
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10196
Table 1. Unit Preventive Maintenance Checks and Services (PMCS) for 613CS Scraper-continued - TM-5-3800-205-23-10197
Table 2. Scraper PMCS Mandatory Replacement Parts List - Initial 250 Hours.
Table 7. Scraper PMCS Mandatory Replacement Parts List - Biennial.
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor.
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10203
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10204
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10205
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10206
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10207
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10208
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10209
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10210
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10211
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10212
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10213
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10214
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10215
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10216
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10217
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10219
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10220
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10221
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10223
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10224
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10225
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10226
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10227
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10228
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10229
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10230
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10231
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10232
Table 8. Unit Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-23-10233
Table 9. Water Distributor PMCS Mandatory Replacement Parts List - Initial 250 Hours.
Table 14. Water Distributor PMCS Mandatory Replacement Parts List - Biennial.
CHAPTER 4. UNIT LEVEL TRACTOR MAINTENANCE
ROCKER ARM COVER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10240
CRANKCASE BREATHER REPLACEMENT - TM-5-3800-205-23-10241
ENGINE OIL FILTER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10244
ENGINE OIL PAN REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10246
ENGINE OIL SAMPLING VALVE REPLACEMENT
REPLACEMENT-continued - TM-5-3800-205-23-10248
FUEL LINES AND FITTINGS REPLACEMENT
REMOVAL - TM-5-3800-205-23-10250
INSTALLATION - TM-5-3800-205-23-10251
FUEL SHUTOFF SOLENOID REPLACEMENT
REMOVAL - TM-5-3800-205-23-10254
AIR CLEANER ASSEMBLY MAINTENANCE
AIR CLEANER REMOVAL
AIR CLEANER INSTALLATION
AIR CLEANER INSTALLATION-continued - TM-5-3800-205-23-10258
AIR CLEANER INSTALLATION-continued - TM-5-3800-205-23-10259
AIR INTAKE HOSE REPLACEMENT
FUEL GOVERNOR HOSES AND LINES REPLACEMENT
FUEL HOSE REMOVAL
FUEL HOSE INSTALLATION
FUEL TUBE INSTALLATION
FUEL TUBE INSTALLATION-continued
SECONDARY FUEL FILTERS AND BASE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10270
REMOVAL-continued - TM-5-3800-205-23-10271
INSTALLATION - TM-5-3800-205-23-10272
INSTALLATION-continued - TM-5-3800-205-23-10273
INSTALLATION-continued - TM-5-3800-205-23-10274
ETHER COLD START AID SYSTEM MAINTENANCE
ETHER CYLINDER REPLACEMENT
CLAMP AND SOLENOID VALVE INSTALLATION
ACCELERATOR PEDAL REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10280
THROTTLE CONTROL CABLE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10282
INSTALLATION - TM-5-3800-205-23-10283
INSTALLATION-continued - TM-5-3800-205-23-10284
EXHAUST GUARD, EXHAUST PIPE, AND MUFFLER REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10286
INSTALLATION - TM-5-3800-205-23-10287
INSTALLATION-continued - TM-5-3800-205-23-10288
HYDRAULIC OIL COOLER REPLACEMENT
REMOVAL - TM-5-3800-205-23-10290
REMOVAL-continued - TM-5-3800-205-23-10291
INSTALLATION - TM-5-3800-205-23-10292
INSTALLATION-continued - TM-5-3800-205-23-10293
INSTALLATION-continued - TM-5-3800-205-23-10294
INSTALLATION-continued - TM-5-3800-205-23-10295
RADIATOR HOSES, TUBES, AND CLAMPS REPLACEMENT
UPPER RADIATOR HOSE REMOVAL
LOWER RADIATOR HOSE INSTALLATION
THERMOSTAT REPLACEMENT
REMOVAL - TM-5-3800-205-23-10302
INSTALLATION - TM-5-3800-205-23-10303
INSTALLATION-continued - TM-5-3800-205-23-10304
WATER PUMP REPLACEMENT - TM-5-3800-205-23-10305
REMOVAL-continued - TM-5-3800-205-23-10306
INSTALLATION - TM-5-3800-205-23-10307
BELT TIGHTENER REPLACEMENT
FAN AND FAN DRIVE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10312
REMOVAL-continued - TM-5-3800-205-23-10313
INSTALLATION - TM-5-3800-205-23-10314
INSTALLATION-continued - TM-5-3800-205-23-10315
INSTALLATION-continued - TM-5-3800-205-23-10316
INSTALLATION-continued - TM-5-3800-205-23-10317
FAN, ALTERNATOR, AND WATER PUMP DRIVE BELTS REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10320
INSTALLATION-continued - TM-5-3800-205-23-10321
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - TM-5-3800-205-23-10323
MULTIPLE-PIN CONNECTOR IDENTIFICATION DIAGRAMS - TM-5-3800-205-23-10324
CONNECTOR REPAIR - TM-5-3800-205-23-10325
SEALED CONNECTOR REPAIR - TM-5-3800-205-23-10326
WATERPROOF CONNECTOR REPAIR - TM-5-3800-205-23-10327
MILITARY CONNECTOR REPAIR - TM-5-3800-205-23-10328
RING TERMINAL REPAIR - TM-5-3800-205-23-10329
ELECTRICAL GROUND POINTS - TM-5-3800-205-23-10330
MULTIMETER USAGE-continued - TM-5-3800-205-23-10331
RELAY INSPECTION AND TEST - TM-5-3800-205-23-10332
STARTER GROUND CABLE REPLACEMENT - TM-5-3800-205-23-10333
CAB-TO-FRAME GROUND STRAP REPLACEMENT-continued
ALTERNATOR REPLACEMENT - TM-5-3800-205-23-10335
REMOVAL-continued - TM-5-3800-205-23-10336
INSTALLATION - TM-5-3800-205-23-10337
INSTALLATION-continued - TM-5-3800-205-23-10338
INSTALLATION-continued - TM-5-3800-205-23-10339
STARTER REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10342
INSTALLATION - TM-5-3800-205-23-10343
BACKUP ALARM SWITCH REPLACEMENT - TM-5-3800-205-23-10345
INSTALLATION - TM-5-3800-205-23-10346
INSTALLATION-continued - TM-5-3800-205-23-10347
BATTERY DISCONNECT SWITCH REPLACEMENT - TM-5-3800-205-23-10349
REMOVAL-continued - TM-5-3800-205-23-10350
INSTALLATION - TM-5-3800-205-23-10351
CIRCUIT BREAKERS REPLACEMENT - TM-5-3800-205-23-10353
60-AMP CIRCUIT BREAKER REMOVAL-continued
60-AMP CIRCUIT BREAKER INSTALLATION
10-AMP CIRCUIT BREAKER REMOVAL
20-AMP CIRCUIT BREAKER REMOVAL
20-AMP CIRCUIT BREAKER INSTALLATION
15-AMP CIRCUIT BREAKER REMOVAL
15-AMP CIRCUIT BREAKERS INSTALLATION
EMS PANEL REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10362
INSTALLATION - TM-5-3800-205-23-10363
FUSE REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10366
HAZARD FLASHER UNIT REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10368
INSTRUMENT PANEL GAGES AND BULBS REPLACEMENT
INSTRUMENT PANEL REMOVAL-continued
INSTRUMENT PANEL INSTALLATION
INSTRUMENT PANEL GAGES AND BULBS REMOVAL
INSTRUMENT PANEL GAGES AND BULBS INSTALLATION
KEY START SWITCH REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10376
INSTALLATION-continued - TM-5-3800-205-23-10377
LIGHT SWITCH AND GROUND CABLE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10380
INSTALLATION - TM-5-3800-205-23-10381
MAIN, FUEL PUMP, START, AND AIR INTAKE HEATER RELAYS REPLACEMENT
MAIN RELAY INSTALLATION
FUEL PUMP RELAY REMOVAL
START RELAY REMOVAL
START RELAY INSTALLATION
NEUTRAL START SWITCHES REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10390
INSTALLATION - TM-5-3800-205-23-10391
INSTALLATION-continued - TM-5-3800-205-23-10392
PARKING BRAKE AND EMERGENCY BRAKE PRESSURE SWITCHES REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10394
INSTALLATION - TM-5-3800-205-23-10395
INSTALLATION-continued - TM-5-3800-205-23-10396
RELAY REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10398
INSTALLATION-continued - TM-5-3800-205-23-10399
ROCKER SWITCHES REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10402
PARKING LIGHT/BLACKOUT MARKER LIGHT MAINTENANCE
LIGHT ASSEMBLY INSTALLATION - TM-5-3800-205-23-10404
BLACKOUT MARKER LENS INSTALLATION
PARKING AND TURN SIGNAL BULBS REMOVAL
PARKING AND TURN SIGNAL BULBS INSTALLATION
BLACKOUT MARKER LED REMOVAL-continued
BLACKOUT MARKER LED INSTALLATION
TURN SIGNAL/HAZARD FLASHER SWITCH REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10412
INSTALLATION - TM-5-3800-205-23-10413
BLACKOUT DRIVE LIGHT MAINTENANCE
BULB REPLACEMENT-continued
LIGHT ASSEMBLY REMOVAL - TM-5-3800-205-23-10417
LIGHT ASSEMBLY INSTALLATION - TM-5-3800-205-23-10418
DIMMER SWITCH REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10420
INSTALLATION - TM-5-3800-205-23-10421
HEADLIGHTS REPLACEMENT - TM-5-3800-205-23-10423
LIGHT ASSEMBLY REMOVAL-continued
HEADLIGHT REMOVAL
HEADLIGHT INSTALLATION
HEADLIGHT INSTALLATION-continued
EMS ALARM REPLACEMENT
AIR INTAKE HEATER TIMER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10432
WORK LIGHT MAINTENANCE
LAMP INSTALLATION - TM-5-3800-205-23-10434
WORK LIGHT REMOVAL
STOP LAMP PRESSURE SWITCH REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10438
TORQUE CONVERTER TEMPERATURE SWITCH REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10440
INSTALLATION - TM-5-3800-205-23-10441
TORQUE CONVERTOR TEMPERATURE SENDER REPLACEMENT
REMOVAL - TM-5-3800-205-23-10444
INSTALLATION - TM-5-3800-205-23-10445
COOLANT TEMPERATURE SENDER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10448
ENGINE AND TRANSMISSION SPEED SENSORS REPLACEMENT
TRANSMISSION SPEED SENSOR REPLACEMENT
TRANSMISSION SPEED SENSOR REPLACEMENT-continued
ENGINE TEMPERATURE AND ETHER START AID TEMPERATURE SWITCH REPLACEMENT
REMOVAL - TM-5-3800-205-23-10454
ENGINE OIL, FUEL LEVEL RELAY, AND EJECTOR DETENT PRESSURE SWITCHES REPLACEMENT
EJECTOR DETENT PRESSURE SWITCH REMOVAL
FUEL LEVEL RELAY PRESSURE SWITCH REMOVAL
ENGINE FUEL SYSTEM PRESSURE SWITCH REPLACEMENT
REMOVAL - TM-5-3800-205-23-10460
SERVICE BRAKE AIR SUPPLY BLOCK SOLENOID VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10462
BATTERY AND BATTERY CABLES MAINTENANCE
BATTERIES REMOVAL
BATTERIES REMOVAL-continued
SERVICE
BATTERIES INSTALLATION
BATTERIES INSTALLATION-continued
BATTERY CABLES REMOVAL
BATTERY CABLES REMOVAL-continued - TM-5-3800-205-23-10470
BATTERY CABLES REMOVAL-continued - TM-5-3800-205-23-10471
BATTERY CABLES INSTALLATION
BATTERY CABLES INSTALLATION-continued - TM-5-3800-205-23-10473
BATTERY CABLES INSTALLATION-continued - TM-5-3800-205-23-10474
SLAVE START RECEPTACLE AND CABLES REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10476
REMOVAL-continued - TM-5-3800-205-23-10477
INSTALLATION - TM-5-3800-205-23-10478
INSTALLATION-continued - TM-5-3800-205-23-10479
INSTALLATION-continued - TM-5-3800-205-23-10480
TRANSMISSION SHIFT CONTROL CABLE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10482
REMOVAL-continued - TM-5-3800-205-23-10483
REMOVAL-continued - TM-5-3800-205-23-10484
REMOVAL-continued - TM-5-3800-205-23-10485
INSTALLATION - TM-5-3800-205-23-10486
INSTALLATION-continued - TM-5-3800-205-23-10487
INSTALLATION-continued - TM-5-3800-205-23-10488
INSTALLATION-continued - TM-5-3800-205-23-10489
TRANSMISSION SHIFT CONTROL CAM AND LINKAGE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10492
REMOVAL-continued - TM-5-3800-205-23-10493
REMOVAL-continued - TM-5-3800-205-23-10494
INSTALLATION - TM-5-3800-205-23-10495
INSTALLATION-continued - TM-5-3800-205-23-10496
ADJUSTMENT - TM-5-3800-205-23-10497
ADJUSTMENT-continued - TM-5-3800-205-23-10498
TRANSMISSION SHIFT LEVER AND LOCK REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10500
REMOVAL-continued - TM-5-3800-205-23-10501
INSTALLATION - TM-5-3800-205-23-10502
INSTALLATION-continued - TM-5-3800-205-23-10503
INSTALLATION-continued - TM-5-3800-205-23-10504
TRANSMISSION OIL FILTER AND OIL FILTER BASE REPLACEMENT
OIL FILTER REMOVAL
OIL FILTER BASE REMOVAL
OIL FILTER BASE REMOVAL-continued
OIL FILTER BASE INSTALLATION
OIL FILTER BASE INSTALLATION-continued
TRANSMISSION OIL SAMPLING VALVE REPLACEMENT - TM-5-3800-205-23-10511
REPLACEMENT-continued - TM-5-3800-205-23-10512
TRANSMISSION OIL COOLER REPLACEMENT
REMOVAL - TM-5-3800-205-23-10514
TRANSMISSION OIL SUCTION SCREEN AND TUBE ASSEMBLY (MAGNETIC SCREEN) REPLACEMENT
CLEANING AND INSPECTION - TM-5-3800-205-23-10516
INSTALLATION - TM-5-3800-205-23-10517
LOWER PROP SHAFT MAINTENANCE
INSTALLATION - TM-5-3800-205-23-10520
FINAL DRIVE MAINTENANCE - TM-5-3800-205-23-10521
REMOVAL - TM-5-3800-205-23-10522
CLEANING AND INSPECTION - TM-5-3800-205-23-10523
INSTALLATION - TM-5-3800-205-23-10524
FRONT AXLE SHAFTS REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10526
CLEANING AND INSPECTION - TM-5-3800-205-23-10527
INSTALLATION-continued - TM-5-3800-205-23-10528
FRONT SPINDLE ASSEMBLY MAINTENANCE
DISASSEMBLY - TM-5-3800-205-23-10530
CLEANING AND INSPECTION - TM-5-3800-205-23-10531
FRONT WHEEL, HUB, BRAKE DISC, AND WHEEL BEARINGS AND SEALS MAINTENANCE
REMOVAL-continued - TM-5-3800-205-23-10534
DISASSEMBLY - TM-5-3800-205-23-10535
CLEANING AND INSPECTION - TM-5-3800-205-23-10536
ASSEMBLY-continued - TM-5-3800-205-23-10537
INSTALLATION AND WHEEL BEARING ADJUSTMENT
INSTALLATION AND WHEEL BEARING ADJUSTMENT-continued
DIFFERENTIAL LOCK CONTROL VALVE MAINTENANCE
REMOVAL - TM-5-3800-205-23-10542
INSTALLATION - TM-5-3800-205-23-10543
ADJUSTMENT - TM-5-3800-205-23-10544
PARKING BRAKE ASSEMBLY MAINTENANCE
CLEANING AND INSPECTION - TM-5-3800-205-23-10546
ADJUSTMENT - TM-5-3800-205-23-10547
AIR COMPRESSOR GOVERNOR AND AIR COMPRESSOR MAINTENANCE
AIR COMPRESSOR GOVERNOR REMOVAL
AIR COMPRESSOR REMOVAL
AIR COMPRESSOR REMOVAL-continued - TM-5-3800-205-23-10552
AIR COMPRESSOR REMOVAL-continued - TM-5-3800-205-23-10553
AIR COMPRESSOR INSTALLATION
AIR COMPRESSOR INSTALLATION-continued
AIR STRAINER REMOVAL
CLEANING AND INSPECTION - TM-5-3800-205-23-10557
FRONT SERVICE BRAKESHOES REPLACEMENT
CLEANING AND INSPECTION - TM-5-3800-205-23-10560
SKID STEER CONTROL AND AIR LINES REPLACEMENT
REMOVAL - TM-5-3800-205-23-10562
REMOVAL-continued - TM-5-3800-205-23-10563
INSTALLATION - TM-5-3800-205-23-10564
INSTALLATION-continued - TM-5-3800-205-23-10565
INSTALLATION-continued - TM-5-3800-205-23-10566
INSTALLATION-continued - TM-5-3800-205-23-10567
AIR/HYDRAULIC BRAKE CYLINDER REPLACEMENT - TM-5-3800-205-23-10569
REMOVAL - TM-5-3800-205-23-10570
INSTALLATION - TM-5-3800-205-23-10571
INSTALLATION-continued - TM-5-3800-205-23-10572
BRAKE CALIPER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10574
INSTALLATION-continued - TM-5-3800-205-23-10575
PARKING BRAKE ACTUATOR REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10578
INSTALLATION - TM-5-3800-205-23-10579
PARKING BRAKE OR EMERGENCY BRAKE CONTROL VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10582
INSTALLATION - TM-5-3800-205-23-10583
SERVICE BRAKE CONTROL VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10586
REMOVAL-continued - TM-5-3800-205-23-10587
INSTALLATION - TM-5-3800-205-23-10588
INSTALLATION-continued - TM-5-3800-205-23-10589
PRESSURE PROTECTION VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10592
DOUBLE CHECK VALVES REPLACEMENT
REMOVAL - TM-5-3800-205-23-10594
AIR HOSES AND TUBES REPLACEMENT
AIR HOSES REPLACEMENT
AIR TUBES REPLACEMENT
AIR TUBES REPLACEMENT-continued
AIR TANKS REPLACEMENT
REMOVAL - TM-5-3800-205-23-10600
REMOVAL-continued - TM-5-3800-205-23-10601
INSTALLATION - TM-5-3800-205-23-10602
INSTALLATION-continued - TM-5-3800-205-23-10603
INSTALLATION-continued - TM-5-3800-205-23-10604
SERVICE BRAKE BLEEDING
BLEEDING-continued - TM-5-3800-205-23-10606
BLEEDING-continued - TM-5-3800-205-23-10607
FRONT TIRE AND RIM REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10610
INSTALLATION - TM-5-3800-205-23-10611
STEERING WHEEL AND COLUMN REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10614
REMOVAL-continued - TM-5-3800-205-23-10615
INSTALLATION - TM-5-3800-205-23-10616
INSTALLATION-continued - TM-5-3800-205-23-10617
INSTALLATION-continued - TM-5-3800-205-23-10618
ROPS/FOPS REPLACEMENT
REMOVAL - TM-5-3800-205-23-10620
ENGINE GRILLE, ACCESS DOOR, AND HOOD ASSEMBLY REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10622
REMOVAL-continued - TM-5-3800-205-23-10623
REMOVAL-continued - TM-5-3800-205-23-10624
INSTALLATION - TM-5-3800-205-23-10625
INSTALLATION-continued - TM-5-3800-205-23-10626
INSTALLATION-continued - TM-5-3800-205-23-10627
INSTALLATION-continued - TM-5-3800-205-23-10628
INSTALLATION-continued - TM-5-3800-205-23-10629
GUARD PLATES REPLACEMENT
REMOVAL - TM-5-3800-205-23-10632
FENDERS REPLACEMENT
LEFT FENDER REMOVAL
RIGHT FENDER REMOVAL
WINDSHIELD MAINTENANCE
DISASSEMBLY - TM-5-3800-205-23-10638
DISASSEMBLY-continued - TM-5-3800-205-23-10639
ASSEMBLY - TM-5-3800-205-23-10640
ASSEMBLY-continued - TM-5-3800-205-23-10641
INSTALLATION - TM-5-3800-205-23-10642
INSTALLATION-continued - TM-5-3800-205-23-10643
SEAT REPLACEMENT
REMOVAL - TM-5-3800-205-23-10646
SEAT REPAIR
DISASSEMBLY-continued - TM-5-3800-205-23-10648
DISASSEMBLY-continued - TM-5-3800-205-23-10649
DISASSEMBLY-continued - TM-5-3800-205-23-10650
DISASSEMBLY-continued - TM-5-3800-205-23-10651
DISASSEMBLY-continued - TM-5-3800-205-23-10652
DISASSEMBLY-continued - TM-5-3800-205-23-10653
DISASSEMBLY-continued - TM-5-3800-205-23-10654
DISASSEMBLY-continued - TM-5-3800-205-23-10655
DISASSEMBLY-continued - TM-5-3800-205-23-10656
DISASSEMBLY-continued - TM-5-3800-205-23-10657
DISASSEMBLY-continued - TM-5-3800-205-23-10658
DISASSEMBLY-continued - TM-5-3800-205-23-10659
DISASSEMBLY-continued - TM-5-3800-205-23-10660
DISASSEMBLY-continued - TM-5-3800-205-23-10661
ASSEMBLY - TM-5-3800-205-23-10662
ASSEMBLY-continued - TM-5-3800-205-23-10663
ASSEMBLY-continued - TM-5-3800-205-23-10664
ASSEMBLY-continued - TM-5-3800-205-23-10665
ASSEMBLY-continued - TM-5-3800-205-23-10666
ASSEMBLY-continued - TM-5-3800-205-23-10667
ASSEMBLY-continued - TM-5-3800-205-23-10668
ASSEMBLY-continued - TM-5-3800-205-23-10669
ASSEMBLY-continued - TM-5-3800-205-23-10670
ASSEMBLY-continued - TM-5-3800-205-23-10671
ASSEMBLY-continued - TM-5-3800-205-23-10672
ASSEMBLY-continued - TM-5-3800-205-23-10673
ASSEMBLY-continued - TM-5-3800-205-23-10674
ASSEMBLY-continued - TM-5-3800-205-23-10675
ASSEMBLY-continued - TM-5-3800-205-23-10676
ASSEMBLY-continued - TM-5-3800-205-23-10677
RIFLE RACK REPLACEMENT
FIRE EXTINGUISHER AND BRACKET REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10682
REARVIEW AND SIDE MIRRORS REPLACEMENT
SIDE MIRROR REMOVAL
DATA PLATE AND DECAL REPLACEMENT
DATA PLATE (BLIND RIVET) REPLACEMENT
WINDSHIELD WASHER RESERVOIR AND PUMP REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10688
WINDSHIELD WIPER ARM AND MOTOR REPLACEMENT
WINDSHIELD WIPER MOTOR REMOVAL
WINDSHIELD WIPER MOTOR INSTALLATION
WINDSHIELD WIPER MOTOR INSTALLATION-continued
AIR HORN REPLACEMENT - TM-5-3800-205-23-10693
REMOVAL - TM-5-3800-205-23-10694
AIR HORN SOLENOID REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10696
AIR HORN SWITCH REPLACEMENT - TM-5-3800-205-23-10697
INSTALLATION - TM-5-3800-205-23-10698
DIRECTION CONTROL AND HYDRAULIC CONTROL LEVERS REPLACEMENT
DIRECTION CONTROL LEVER REMOVAL-continued - TM-5-3800-205-23-10700
DIRECTION CONTROL LEVER REMOVAL-continued - TM-5-3800-205-23-10701
DIRECTION CONTROL LEVER INSTALLATION
DIRECTION CONTROL LEVER INSTALLATION-continued - TM-5-3800-205-23-10703
DIRECTION CONTROL LEVER INSTALLATION-continued - TM-5-3800-205-23-10704
HYDRAULIC CONTROL LEVERS REMOVAL
HYDRAULIC CONTROL LEVERS REMOVAL-continued - TM-5-3800-205-23-10706
HYDRAULIC CONTROL LEVERS REMOVAL-continued - TM-5-3800-205-23-10707
HYDRAULIC CONTROL LEVERS INSTALLATION
HYDRAULIC CONTROL LEVERS INSTALLATION-continued - TM-5-3800-205-23-10709
HYDRAULIC CONTROL LEVERS INSTALLATION-continued - TM-5-3800-205-23-10710
HYDRAULIC OIL FILTERS AND BYPASS VALVE MAINTENANCE
OIL FILTER REPLACEMENT
BYPASS VALVE DISASSEMBLY
BYPASS VALVE ASSEMBLY
HYDRAULIC LINES AND FITTINGS REPLACEMENT - TM-5-3800-205-23-10715
INSTALLATION - TM-5-3800-205-23-10716
HYDRAULIC SYSTEM OIL SAMPLING VALVE REPLACEMENT
REPLACEMENT-continued - TM-5-3800-205-23-10718
HYDRAULIC TANK SAFETY RELIEF VALVE ASSEMBLY MAINTENANCE
DISASSEMBLY - TM-5-3800-205-23-10720
CLEANING AND INSPECTION - TM-5-3800-205-23-10721
HYDRAULIC TANK SIGHT GAGE REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10724
HYDRAULIC TANK FILLER CAP REPAIR
CLEANING AND INSPECTION - TM-5-3800-205-23-10726
HYDRAULIC OIL SWITCH REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10728
CHAPTER 5. DIRECT SUPPORT LEVEL TRACTOR MAINTENANCE
ENGINE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10732
INSTALLATION - TM-5-3800-205-23-10733
INSTALLATION-continued - TM-5-3800-205-23-10734
FRONT AND REAR ENGINE SUPPORTS REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10736
REMOVAL-continued - TM-5-3800-205-23-10737
ENGINE FRONT AND REAR LIFTING BRACKETS REPLACEMENT
ENGINE REAR LIFTING BRACKET REPLACEMENT
CYLINDER HEAD REPLACEMENT
REMOVAL - TM-5-3800-205-23-10742
INSTALLATION - TM-5-3800-205-23-10743
INSTALLATION-continued - TM-5-3800-205-23-10744
VIBRATION DAMPER AND PULLEY REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10746
CRANKSHAFT FRONT SEAL REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10748
CRANKSHAFT REAR SEAL CARRIER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10750
CRANKSHAFT REAR SEAL REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10752
FLYWHEEL HOUSING REPLACEMENT - TM-5-3800-205-23-10753
REMOVAL - TM-5-3800-205-23-10754
INSTALLATION - TM-5-3800-205-23-10755
INSTALLATION-continued - TM-5-3800-205-23-10756
FLYWHEEL MAINTENANCE
REMOVAL - TM-5-3800-205-23-10758
FLYWHEEL RUNOUT TEST
ENGINE FRONT COVER REPLACEMENT - TM-5-3800-205-23-10761
INSTALLATION - TM-5-3800-205-23-10762
ROCKER SHAFT GROUP REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10764
VALVE LASH ADJUSTMENT - TM-5-3800-205-23-10765
VALVE LASH ADJUSTMENT-continued - TM-5-3800-205-23-10766
ENGINE OIL FILTER BASE AND OIL COOLER MAINTENANCE
OIL FILTER BASE BYPASS VALVE REMOVAL
OIL FILTER BASE AND OIL COOLER INSTALLATION
ENGINE OIL PUMP ASSEMBLY MAINTENANCE
DISASSEMBLY - TM-5-3800-205-23-10772
ASSEMBLY - TM-5-3800-205-23-10773
INSTALLATION - TM-5-3800-205-23-10774
EXHAUST MANIFOLD REPLACEMENT - TM-5-3800-205-23-10775
REMOVAL - TM-5-3800-205-23-10776
INSTALLATION - TM-5-3800-205-23-10777
INTAKE MANIFOLD REPLACEMENT
CLEANING AND INSPECTION - TM-5-3800-205-23-10780
FUEL INJECTOR CONTROL LINKAGE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10782
INSTALLATION - TM-5-3800-205-23-10783
INSTALLATION-continued - TM-5-3800-205-23-10784
FUEL UNIT INJECTOR REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10786
INSTALLATION - TM-5-3800-205-23-10787
INSTALLATION-continued - TM-5-3800-205-23-10788
INSTALLATION-continued - TM-5-3800-205-23-10789
INJECTOR SYNCHRONIZATION, FUEL SETTING, AND FUEL TIMING
INJECTOR SYNCHRONIZATION
INJECTOR SYNCHRONIZATION-continued - TM-5-3800-205-23-10793
INJECTOR SYNCHRONIZATION-continued - TM-5-3800-205-23-10794
INJECTOR SYNCHRONIZATION-continued - TM-5-3800-205-23-10795
INJECTOR SYNCHRONIZATION-continued - TM-5-3800-205-23-10796
INJECTOR SYNCHRONIZATION-continued - TM-5-3800-205-23-10797
INJECTOR SYNCHRONIZATION-continued - TM-5-3800-205-23-10798
FUEL SETTING
FUEL SETTING-continued - TM-5-3800-205-23-10800
FUEL SETTING-continued - TM-5-3800-205-23-10801
FUEL SETTING-continued - TM-5-3800-205-23-10802
FUEL SETTING-continued - TM-5-3800-205-23-10803
FUEL SETTING-continued - TM-5-3800-205-23-10804
FUEL SETTING-continued - TM-5-3800-205-23-10805
FUEL SETTING-continued - TM-5-3800-205-23-10806
FUEL SETTING-continued - TM-5-3800-205-23-10807
FUEL SETTING-continued - TM-5-3800-205-23-10808
FUEL SETTING-continued - TM-5-3800-205-23-10809
SETTING TOP CENTER POSITION (TCP)
SETTING TOP CENTER POSITION (TCP)-continued
FUEL TIMING
FUEL TIMING-continued - TM-5-3800-205-23-10813
FUEL TIMING-continued - TM-5-3800-205-23-10814
FUEL TRANSFER PUMP AND GOVERNOR ASSEMBLY REPLACEMENT
REMOVAL - TM-5-3800-205-23-10816
REMOVAL-continued - TM-5-3800-205-23-10817
REMOVAL-continued - TM-5-3800-205-23-10818
REMOVAL-continued - TM-5-3800-205-23-10819
INSTALLATION - TM-5-3800-205-23-10820
INSTALLATION-continued - TM-5-3800-205-23-10821
INSTALLATION-continued - TM-5-3800-205-23-10822
INSTALLATION-continued - TM-5-3800-205-23-10823
INSTALLATION-continued - TM-5-3800-205-23-10824
ADJUSTMENT - TM-5-3800-205-23-10825
AFTERCOOLER AND AIR INLET HEATER REPLACEMENT
REMOVAL - TM-5-3800-205-23-10828
REMOVAL-continued - TM-5-3800-205-23-10829
INSTALLATION - TM-5-3800-205-23-10830
INSTALLATION-continued - TM-5-3800-205-23-10831
INSTALLATION-continued - TM-5-3800-205-23-10832
INSTALLATION-continued - TM-5-3800-205-23-10833
TURBOCHARGER REPLACEMENT - TM-5-3800-205-23-10835
REMOVAL-continued - TM-5-3800-205-23-10836
REMOVAL-continued - TM-5-3800-205-23-10837
INSTALLATION - TM-5-3800-205-23-10838
INSTALLATION-continued - TM-5-3800-205-23-10839
INSTALLATION-continued - TM-5-3800-205-23-10840
INSTALLATION-continued - TM-5-3800-205-23-10841
RADIATOR REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10844
REMOVAL-continued - TM-5-3800-205-23-10845
REMOVAL-continued - TM-5-3800-205-23-10846
INSTALLATION - TM-5-3800-205-23-10847
INSTALLATION-continued - TM-5-3800-205-23-10848
INSTALLATION-continued - TM-5-3800-205-23-10849
FAN DRIVE REPAIR
DISASSEMBLY-continued - TM-5-3800-205-23-10852
DISASSEMBLY-continued - TM-5-3800-205-23-10853
DISASSEMBLY-continued - TM-5-3800-205-23-10854
DISASSEMBLY-continued - TM-5-3800-205-23-10855
CLEANING AND INSPECTION - TM-5-3800-205-23-10856
ASSEMBLY-continued - TM-5-3800-205-23-10857
ASSEMBLY-continued - TM-5-3800-205-23-10858
ASSEMBLY-continued - TM-5-3800-205-23-10859
ASSEMBLY-continued - TM-5-3800-205-23-10860
TORQUE CONVERTER REPLACEMENT
REMOVAL - TM-5-3800-205-23-10862
TRANSMISSION/TRANSFER ASSEMBLY REPLACEMENT
REMOVAL - TM-5-3800-205-23-10864
REMOVAL-continued - TM-5-3800-205-23-10865
REMOVAL-continued - TM-5-3800-205-23-10866
REMOVAL-continued - TM-5-3800-205-23-10867
REMOVAL-continued - TM-5-3800-205-23-10868
INSTALLATION - TM-5-3800-205-23-10869
INSTALLATION-continued - TM-5-3800-205-23-10870
INSTALLATION-continued - TM-5-3800-205-23-10871
INSTALLATION-continued - TM-5-3800-205-23-10872
INSTALLATION-continued - TM-5-3800-205-23-10873
TRANSMISSION HYDRAULIC CONTROL VALVE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10876
INSTALLATION - TM-5-3800-205-23-10877
TRANSMISSION OIL AND SCAVENGER PUMP REPLACEMENT
REMOVAL - TM-5-3800-205-23-10880
REMOVAL-continued - TM-5-3800-205-23-10881
REMOVAL-continued - TM-5-3800-205-23-10882
INSTALLATION - TM-5-3800-205-23-10883
INSTALLATION-continued - TM-5-3800-205-23-10884
UPPER PROP SHAFT REPLACEMENT
FRONT AXLE ASSEMBLY REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10888
INSTALLATION - TM-5-3800-205-23-10889
INSTALLATION-continued - TM-5-3800-205-23-10890
DIFFERENTIAL AND BEVEL GEAR REPLACEMENT
REMOVAL - TM-5-3800-205-23-10892
REMOVAL-continued - TM-5-3800-205-23-10893
REMOVAL-continued - TM-5-3800-205-23-10894
INSTALLATION - TM-5-3800-205-23-10895
INSTALLATION-continued - TM-5-3800-205-23-10896
STEERING HYDRAULIC CYLINDERS REPLACEMENT
REMOVAL - TM-5-3800-205-23-10898
REMOVAL-continued - TM-5-3800-205-23-10899
INSTALLATION - TM-5-3800-205-23-10900
INSTALLATION-continued - TM-5-3800-205-23-10901
INSTALLATION-continued - TM-5-3800-205-23-10902
STEERING HYDRAULIC CONTROL VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10904
REMOVAL-continued - TM-5-3800-205-23-10905
INSTALLATION - TM-5-3800-205-23-10906
INSTALLATION-continued - TM-5-3800-205-23-10907
DRAFT FRAME, HITCH, AND TRACTOR FRAME PINS AND BEARINGS REPLACEMENT
DRAFT FRAME, HITCH, AND TRACTOR FRAME PINS AND BEARINGS REPLACEMENT-continued
DRAFT FRAME REMOVAL
DRAFT FRAME REMOVAL-continued - TM-5-3800-205-23-10912
DRAFT FRAME REMOVAL-continued - TM-5-3800-205-23-10913
DRAFT FRAME REMOVAL-continued - TM-5-3800-205-23-10914
DRAFT FRAME REMOVAL-continued - TM-5-3800-205-23-10915
DRAFT FRAME REMOVAL-continued - TM-5-3800-205-23-10916
DRAFT FRAME BEARINGS REPLACEMENT
DRAFT FRAME INSTALLATION
DRAFT FRAME INSTALLATION-continued - TM-5-3800-205-23-10919
DRAFT FRAME INSTALLATION-continued - TM-5-3800-205-23-10920
DRAFT FRAME INSTALLATION-continued - TM-5-3800-205-23-10921
DRAFT FRAME INSTALLATION-continued - TM-5-3800-205-23-10922
HITCH REMOVAL
HITCH REMOVAL-continued - TM-5-3800-205-23-10924
HITCH REMOVAL-continued - TM-5-3800-205-23-10925
HITCH REMOVAL-continued - TM-5-3800-205-23-10926
HITCH REMOVAL-continued - TM-5-3800-205-23-10927
HITCH REMOVAL-continued - TM-5-3800-205-23-10928
HITCH BEARINGS REPLACEMENT
TRACTOR FRAME BEARINGS REPLACEMENT
HITCH INSTALLATION
HITCH INSTALLATION-continued - TM-5-3800-205-23-10932
HITCH INSTALLATION-continued - TM-5-3800-205-23-10933
HITCH INSTALLATION-continued - TM-5-3800-205-23-10934
HITCH INSTALLATION-continued - TM-5-3800-205-23-10935
HITCH INSTALLATION-continued - TM-5-3800-205-23-10936
STEERING LINK REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-10938
INSTALLATION - TM-5-3800-205-23-10939
INSTALLATION-continued - TM-5-3800-205-23-10940
WINDSHIELD GLASS REPLACEMENT
INSTALLATION - TM-5-3800-205-23-10942
HYDRAULIC AND STEERING PUMP REPLACEMENT
REMOVAL - TM-5-3800-205-23-10944
REMOVAL-continued - TM-5-3800-205-23-10945
REMOVAL-continued - TM-5-3800-205-23-10946
REMOVAL-continued - TM-5-3800-205-23-10947
REMOVAL-continued - TM-5-3800-205-23-10948
INSTALLATION - TM-5-3800-205-23-10949
INSTALLATION-continued - TM-5-3800-205-23-10950
INSTALLATION-continued - TM-5-3800-205-23-10951
INSTALLATION-continued - TM-5-3800-205-23-10952
ELEVATOR/WATER HYDRAULIC PUMP REPLACEMENT
REMOVAL - TM-5-3800-205-23-10954
REMOVAL-continued - TM-5-3800-205-23-10955
INSTALLATION - TM-5-3800-205-23-10956
INSTALLATION-continued - TM-5-3800-205-23-10957
INSTALLATION-continued - TM-5-3800-205-23-10958
MAIN CONTROL VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10960
INSTALLATION - TM-5-3800-205-23-10961
INSTALLATION-continued - TM-5-3800-205-23-10962
INSTALLATION-continued - TM-5-3800-205-23-10963
ELEVATOR/WATER PUMP CONTROL VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-10966
REMOVAL-continued - TM-5-3800-205-23-10967
REMOVAL-continued - TM-5-3800-205-23-10968
REMOVAL-continued - TM-5-3800-205-23-10969
INSTALLATION - TM-5-3800-205-23-10970
INSTALLATION-continued - TM-5-3800-205-23-10971
INSTALLATION-continued - TM-5-3800-205-23-10972
INSTALLATION-continued - TM-5-3800-205-23-10973
HYDRAULIC TANK REPLACEMENT - TM-5-3800-205-23-10975
REMOVAL - TM-5-3800-205-23-10976
REMOVAL - TM-5-3800-205-23-10977
REMOVAL-continued - TM-5-3800-205-23-10978
INSTALLATION - TM-5-3800-205-23-10979
INSTALLATION-continued - TM-5-3800-205-23-10980
INSTALLATION-continued - TM-5-3800-205-23-10981
INSTALLATION-continued - TM-5-3800-205-23-10982
INSTALLATION-continued - TM-5-3800-205-23-10983
CHAPTER 6. COMPONENTS OF END ITEM (COEI) MAINTENANCE
CONTAINER MAINTENANCE
DOOR LOCK REMOVAL-continued
DOOR LOCK INSTALLATION
DOOR REMOVAL
DOOR INSTALLATION
HAZMAT ACCESS DOOR LOCK REMOVAL
CONTAINER REPAIR
REPAIR OF FACE SKIN DAMAGE (ALUMINUM-BONDED MATERIAL)
Repair of Puncture Less Than 1/2 in. (12.70 mm) in Diameter or Depth
Repair of Puncture Less Than 1/2 in. (12.70 mm) in Diameter or Depth-continued - TM-5-3800-205-23-10996
Repair of Puncture Less Than 1/2 in. (12.70 mm) in Diameter or Depth-continued - TM-5-3800-205-23-10997
Repair of Fractures Less Than 1-1/2 x 3 in. (38.10 x 76.20 mm)
REPAIR OF FACE SKIN DAMAGE (ALUMINUM-BONDED MATERIAL)-continued - TM-5-3800-205-23-10999
Repair of extended punctures (Single Face Sheet)
Repair of extended punctures (Single Face Sheet)-continued
REPAIR OF FACE SKIN DAMAGE (ALUMINUM-BONDED MATERIAL)-continued - TM-5-3800-205-23-11002
Repair of Extended Punctures (Both Sheets)
Repair of Extended Punctures (Both Sheets)-continued
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11006
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11007
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11008
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11009
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11010
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11011
REPAIR OF FACE/SKIN DAMAGE TO FIBERGLASS REINFORCED PLASTICS (FRP) MATERIAL-continued - TM-5-3800-205-23-11012
REPAIR OF LOCKING LIP DAMAGE
CUTTING EDGE WHEELS AND LOAD TRANSFER AXLES REPAIR
INSPECTION - TM-5-3800-205-23-11016
LOAD TRANSFER PUMP VALVE AND HOSE ASSEMBLY REPAIR
DISASSEMBLY-continued - TM-5-3800-205-23-11018
ASSEMBLY - TM-5-3800-205-23-11019
AUXILIARY FUEL TANK REPAIR
INSPECTION - TM-5-3800-205-23-11022
ASSEMBLY-continued - TM-5-3800-205-23-11023
CHAPTER 7. SUPPORTING INFORMATION
REFERENCES - TM-5-3800-205-23-11027
TECHNICAL BULLETINS - TM-5-3800-205-23-11028
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - TM-5-3800-205-23-11029
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1 - TM-5-3800-205-23-11030
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS, TABLE 2 - TM-5-3800-205-23-11031
Table 1. MAC for the 613C ASWDS. - TM-5-3800-205-23-11033
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11034
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11035
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11036
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11037
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11038
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11039
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11040
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11041
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11042
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11043
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-11044
Table 2. Tools and Test Equipment Requirement for the 613C ASWDS
Table 2. Tools and Test Equipment Requirement for the 613C ASWDS-continued - TM-5-3800-205-23-11046
Table 3. Remarks for the 613C ASWDS. - TM-5-3800-205-23-11047
EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3800-205-23-11049
Table 1. Expendable and Durable Items List. - TM-5-3800-205-23-11050
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-11051
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-11052
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-11053
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-11054
TOOL IDENTIFICATION LIST - TM-5-3800-205-23-11055
Table 1. Tool Identification List. - TM-5-3800-205-23-11056
Table 1. Tool Identification List-continued - TM-5-3800-205-23-11057
TORQUE LIMITS - TM-5-3800-205-23-11059
Table 1. Torque Limits - SAE Standard Fasteners. - TM-5-3800-205-23-11060
Table 2. Torque Limits - Metric Fasteners. - TM-5-3800-205-23-11061
PREPARATION FOR STORAGE OR SHIPMENT - TM-5-3800-205-23-11063
PREPARATION FOR LONG-TERM STORAGE - TM-5-3800-205-23-11064
PREPARATION FOR RETURN TO SERVICE FROM LONG-TERM STORAGE-continued - TM-5-3800-205-23-11065
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-23-11067
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) AND ELECTROMAGNETIC PULSE (EMP) SUSCEPTIBLE COMPONENTS
Table 1. List of NBC and EMP Susceptible Components - Tractor.
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11071
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11072
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11073
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11074
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11075
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11076
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11077
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11078
Table 1. List of NBC and EMP Susceptible Components - Tractor-continued - TM-5-3800-205-23-11079
Table 2. List of NBC and EMP Susceptible Components - Scraper.
Table 2. List of NBC and EMP Susceptible Components - Scraper-continued
Table 3. List of NBC and EMP Susceptible Components - Water Distributor.
Table 3. List of NBC and EMP Susceptible Components - Water Distributor-continued - TM-5-3800-205-23-11083
Table 3. List of NBC and EMP Susceptible Components - Water Distributor-continued - TM-5-3800-205-23-11084
Table 4. List of NBC and EMP Susceptible Components - Transport Box.
WARRANTY INFORMATION (CATERPILLAR, INC.) - TM-5-3800-205-23-11087
ADMINISTRATIVE INFORMATION - TM-5-3800-205-23-11088
Warranty Dispute - TM-5-3800-205-23-11089
OVERALL MACHINE WARRANTY - TM-5-3800-205-23-11090
EMISSIONS WARRANTY - TM-5-3800-205-23-11091
Responsibilities and Limitations - TM-5-3800-205-23-11092
Maintenance Recommendations-continued - TM-5-3800-205-23-11093
EMISSION CONTROL WARRANTY FOR CALIFORNIA - TM-5-3800-205-23-11094
Owner's Warranty Responsibilities - TM-5-3800-205-23-11095
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-23-11096
GENERAL WARRANTY INFORMATION
BRIDGETONE/FIRESTONE OFF ROAD TIRE COMPANY (TIRE WARRANTY) - TM-5-3800-205-23-11098
Table 2. Tire Warranty Information. - TM-5-3800-205-23-11099
ISU-60 Container Warranty - TM-5-3800-205-23-11100
TM-5-3800-205-23-1 Scraper Tractor Elevating Self-Propelled 11 Cubic Yards Sectionalized Model 613CS Manual

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