TM-5-3800-205-23-2 Scraper Tractor Elevating Self-Propelled 11 Cubic Yards Sectionalized Model 613CS Manual

CHAPTER 1. UNIT LEVEL SCRAPER MAINTENANCE
FUEL PUMP, HOSES, AND TUBES REPLACEMENT
FUEL PUMP REPLACEMENT
FUEL PUMP REPLACEMENT-continued
FUEL HOSES REPLACEMENT
FUEL TUBES REPLACEMENT
FUEL TUBES REPLACEMENT-continued
FUEL/WATER SEPARATOR REPLACEMENT
REMOVAL - TM-5-3800-205-23-20030
INSTALLATION-continued - TM-5-3800-205-23-20031
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - TM-5-3800-205-23-20033
MULTIPLE-PIN CONNECTOR IDENTIFICATION DIAGRAMS - TM-5-3800-205-23-20034
CONNECTOR REPAIR - TM-5-3800-205-23-20035
SEALED CONNECTOR REPAIR - TM-5-3800-205-23-20036
WATERPROOF CONNECTOR REPAIR - TM-5-3800-205-23-20037
MILITARY CONNECTOR REPAIR - TM-5-3800-205-23-20038
RING TERMINAL REPAIR - TM-5-3800-205-23-20039
ELECTRICAL GROUND POINTS - TM-5-3800-205-23-20040
MULTIMETER USAGE-continued - TM-5-3800-205-23-20041
RELAY INSPECTION AND TEST - TM-5-3800-205-23-20042
GROUND STRAPS REPLACEMENT
STARTER GROUND CABLE REPLACEMENT - TM-5-3800-205-23-20044
CAB-TO-FRAME GROUND STRAP REPLACEMENT
COMPOSITE LIGHT MAINTENANCE
LAMP INSTALLATION - TM-5-3800-205-23-20048
LIGHT ASSEMBLY REMOVAL - TM-5-3800-205-23-20049
LIGHT ASSEMBLY INSTALLATION - TM-5-3800-205-23-20050
BLACKOUT LIGHT MAINTENANCE
LED INSTALLATION
LIGHT ASSEMBLY REMOVAL - TM-5-3800-205-23-20053
LIGHT ASSEMBLY INSTALLATION - TM-5-3800-205-23-20054
FUEL LEVEL SENDING UNIT AND DIAL SENSOR REPLACEMENT
DIAL SENSOR INSTALLATION
FUEL LEVEL SENDING UNIT REMOVAL
BACKUP ALARM REPLACEMENT - TM-5-3800-205-23-20059
INSTALLATION - TM-5-3800-205-23-20060
REAR HUB AND DISC REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-20062
INSTALLATION - TM-5-3800-205-23-20063
INSTALLATION-continued - TM-5-3800-205-23-20064
INSTALLATION-continued - TM-5-3800-205-23-20065
AIR/HYDRAULIC BRAKE CYLINDER REPLACEMENT - TM-5-3800-205-23-20067
REMOVAL - TM-5-3800-205-23-20068
REMOVAL-continued - TM-5-3800-205-23-20069
INSTALLATION - TM-5-3800-205-23-20070
INSTALLATION-continued - TM-5-3800-205-23-20071
INSTALLATION-continued - TM-5-3800-205-23-20072
REAR SERVICE BRAKESHOES AND BRAKE CALIPER REPLACEMENT
CLEANING AND INSPECTION - TM-5-3800-205-23-20074
BRAKE CALIPER INSTALLATION
BRAKE CALIPER INSTALLATION-continued
AIR HOSE AND TUBES REPLACEMENT
AIR HOSE REMOVAL
AIR HOSE INSTALLATION
AIR TUBE REMOVAL
QUICK-RELEASE VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-20082
BRAKE LINES REPLACEMENT
TUBE ASSEMBLIES REMOVAL
BRAKE CALIPER HOSE ASSEMBLY REMOVAL
BRAKE CALIPER HOSE ASSEMBLY INSTALLATION
BRAKE CALIPER HOSE ASSEMBLY INSTALLATION-continued
SERVICE BRAKES BLEEDING
BLEEDING-continued - TM-5-3800-205-23-20090
REAR TIRE AND RIM REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-20092
REMOVAL-continued - TM-5-3800-205-23-20093
INSTALLATION - TM-5-3800-205-23-20094
TOOLBOX AND REAR DECK COVER REPLACEMENT
TOOLBOX INSTALLATION
REAR DECK COVER REMOVAL
DATA PLATE REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20100
ELEVATOR MOTOR REPLACEMENT
REMOVAL - TM-5-3800-205-23-20102
INSTALLATION - TM-5-3800-205-23-20103
HYDRAULIC LINES AND FITTINGS REPLACEMENT - TM-5-3800-205-23-20105
QUICK DISCONNECT COUPLING REMOVAL
HYDRAULIC HOSE REMOVAL
HYDRAULIC HOSE INSTALLATION
HYDRAULIC TUBE REMOVAL
HYDRAULIC TUBE INSTALLATION
CHECK VALVE AND LIFT CYLINDER REPLACEMENT
CHECK VALVE REMOVAL
CHECK VALVE REMOVAL-continued
CHECK VALVE INSTALLATION
CHECK VALVE INSTALLATION-continued
LIFT CYLINDER REMOVAL
LIFT CYLINDER REMOVAL-continued - TM-5-3800-205-23-20117
LIFT CYLINDER REMOVAL-continued - TM-5-3800-205-23-20118
LIFT CYLINDER INSTALLATION
LIFT CYLINDER INSTALLATION-continued - TM-5-3800-205-23-20120
LIFT CYLINDER INSTALLATION-continued - TM-5-3800-205-23-20121
LIFT CYLINDER INSTALLATION-continued - TM-5-3800-205-23-20122
ELEVATOR ASSEMBLY ADJUSTMENT
ADJUSTMENT - TM-5-3800-205-23-20124
ELEVATOR FLIGHTS AND CHAINS REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-20126
INSTALLATION - TM-5-3800-205-23-20127
ELEVATOR GUARD REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20130
ELEVATOR CHAIN ADJUSTMENT
ADJUSTMENT-continued - TM-5-3800-205-23-20132
ELEVATOR CHAIN IDLER REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20134
CHAPTER 2. DIRECT SUPPORT LEVEL SCRAPER MAINTENANCE
EJECTOR CLEARANCE ADJUSTMENT
CUTTING EDGES AND ROUTER BITS REPLACEMENT
ROUTER BITS REPLACEMENT
REAR WHEEL BEARINGS AND SEAL REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20142
INSTALLATION-continued - TM-5-3800-205-23-20143
FLOOR CHECK VALVE REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20146
EJECTOR CYLINDER REPLACEMENT - TM-5-3800-205-23-20147
REMOVAL-continued - TM-5-3800-205-23-20148
REMOVAL-continued - TM-5-3800-205-23-20149
INSTALLATION - TM-5-3800-205-23-20150
INSTALLATION-continued - TM-5-3800-205-23-20151
FLOOR CYLINDER REPLACEMENT
REMOVAL - TM-5-3800-205-23-20154
REMOVAL-continued - TM-5-3800-205-23-20155
INSTALLATION - TM-5-3800-205-23-20156
INSTALLATION-continued - TM-5-3800-205-23-20157
ELEVATOR ASSEMBLY REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-20160
INSTALLATION - TM-5-3800-205-23-20161
INSTALLATION-continued - TM-5-3800-205-23-20162
ELEVATOR CHAIN IDLER REPAIR
DISASSEMBLY-continued - TM-5-3800-205-23-20164
ASSEMBLY - TM-5-3800-205-23-20165
ASSEMBLY-continued - TM-5-3800-205-23-20166
ELEVATOR CHAIN ROLLER REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-20168
REMOVAL-continued - TM-5-3800-205-23-20169
INSTALLATION - TM-5-3800-205-23-20170
INSTALLATION-continued - TM-5-3800-205-23-20171
INSTALLATION-continued - TM-5-3800-205-23-20172
ELEVATOR DRIVE REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-20174
INSTALLATION - TM-5-3800-205-23-20175
EJECTOR CARRIER ROLLER MAINTENANCE
DISASSEMBLY - TM-5-3800-205-23-20178
ASSEMBLY - TM-5-3800-205-23-20179
ADJUSTMENT - TM-5-3800-205-23-20180
EJECTOR GUIDE ROLLER MAINTENANCE - TM-5-3800-205-23-20181
DISASSEMBLY - TM-5-3800-205-23-20182
INSTALLATION - TM-5-3800-205-23-20183
ADJUSTMENT - TM-5-3800-205-23-20184
EJECTOR SUPPORT ROLLER MAINTENANCE
REMOVAL-continued - TM-5-3800-205-23-20186
DISASSEMBLY - TM-5-3800-205-23-20187
INSTALLATION - TM-5-3800-205-23-20188
ADJUSTMENT - TM-5-3800-205-23-20189
SLIDING FLOOR REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20192
SLIDING FLOOR ROLLER MAINTENANCE
DISASSEMBLY - TM-5-3800-205-23-20194
ASSEMBLY - TM-5-3800-205-23-20195
ASSEMBLY-continued - TM-5-3800-205-23-20196
INSTALLATION - TM-5-3800-205-23-20197
SLIDING FLOOR LINK REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20200
SLIDING FLOOR DUMP ARM REPLACEMENT
INSTALLATION - TM-5-3800-205-23-20202
CHAPTER 3. SUPPORTING INFORMATION
REFERENCES - TM-5-3800-205-23-20205
TECHNICAL BULLETINS - TM-5-3800-205-23-20206
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - TM-5-3800-205-23-20207
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1 - TM-5-3800-205-23-20208
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS, TABLE 2 - TM-5-3800-205-23-20209
Table 1. MAC for the 613C ASWDS. - TM-5-3800-205-23-20211
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20212
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20213
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20214
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20215
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20216
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20217
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20218
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20219
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20220
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20221
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-20222
Table 2. Tools and Test Equipment Requirement for the 613C ASWDS.
Table 2. Tools and Test Equipment Requirement for the 613C ASWDS-continued - TM-5-3800-205-23-20224
Table 3. Remarks for the 613C ASWDS. - TM-5-3800-205-23-20225
EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3800-205-23-20227
Table 1. Expendable and Durable Items List. - TM-5-3800-205-23-20228
Table 1. Expendable and Durable Items List - TM-5-3800-205-23-20229
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-20230
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-20231
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-20232
TOOL IDENTIFICATION LIST - TM-5-3800-205-23-20233
Table 1. Tool Identification List. - TM-5-3800-205-23-20234
Table 1. Tool Identification List-continued - TM-5-3800-205-23-20235
TORQUE LIMITS - TM-5-3800-205-23-20237
Table 1. Torque Limits.
PREPARATION FOR STORAGE OR SHIPMENT - TM-5-3800-205-23-20239
PREPARATION FOR LONG-TERM STORAGE - TM-5-3800-205-23-20240
PREPARATION FOR RETURN TO SERVICE FROM LONG-TERM STORAGE-continued - TM-5-3800-205-23-20241
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-23-20243
WARRANTY INFORMATION (CATERPILLAR, INC.) - TM-5-3800-205-23-20245
ADMINISTRATIVE INFORMATION - TM-5-3800-205-23-20246
Warranty Dispute - TM-5-3800-205-23-20247
OVERALL MACHINE WARRANTY - TM-5-3800-205-23-20248
EMISSIONS WARRANTY - TM-5-3800-205-23-20249
Responsibilities and Limitations - TM-5-3800-205-23-20250
EMISSIONS WARRANTY-continued
EMISSION CONTROL WARRANTY FOR CALIFORNIA - TM-5-3800-205-23-20252
Owner's Warranty Responsibilities.
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-23-20254
WARRANTY INFORMATION (ALL EXCEPT CATERPILLAR, INC.) - TM-5-3800-205-23-20255
BRIDGETONE/FIRESTONE OFF ROAD TIRE COMPANY (TIRE WARRANTY) - TM-5-3800-205-23-20256
AAR MOBILITY SYSTEMS (ISU-60 CONTAINER WARRANTY)
ISU-60 Container Warranty - TM-5-3800-205-23-20258
TM-5-3800-205-23-2 Scraper Tractor Elevating Self-Propelled 11 Cubic Yards Sectionalized Model 613CS Manual

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