TM 5-3800-205-23-2
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0003 00
WATERPROOF CONNECTOR REPAIR - CONTINUED
NOTE
Perform steps 6 through 9 only if pin was removed.
6.
Using wire stripping tool, strip insulation of wire (22) to expose 1/4 in. (6 mm) length of metal strands (23).
7.
Insert metal strands (23) of wire (22) fully into rear of pin (24).
8.
Using crimping tool, securely crimp pin (24) to metal strands (23) of wire (22).
9.
Push pin (24) into rear of connector (25) until fully seated.
10.
Install seal (21) on rear of connector (25).
11.
Install gasket (26) and end cover (27) on front of connector (25).
25
21
24
23
26
22
27
390-1195
MILITARY CONNECTOR REPAIR
1.
Slide shell (28) back on wire (29) to expose sleeve (32).
2.
Remove sleeve (32) from terminal (31) by pulling sleeve forward.
3.
If defective, remove terminal (31) from wire (29) by cutting through wire just behind terminal.
32
31
28
29
30
390-1196
NOTE
Perform steps 4 through 6 only if terminal was removed.
4.
Using wire stripping tool, strip insulation of wire (29) to expose length of metal strands (30) equal to depth of terminal
(31).
5.
Using crimping tool, securely crimp terminal (31) to metal strands (30) of wire (29).
6.
Install sleeve (32) to terminal (31) by pushing sleeve over front of terminal until fully seated.
7.
Slide shell (28) up wire (29) and over sleeve (32).
0003 00-6
