TM 5-3800-205-23-2
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS - CONTINUED
0003 00
SEALED CONNECTOR REPAIR
1.
Open hinged cover (14) of connector (13) for access to rear of connector.
NOTE
Perform the following steps for each wire of connector.
Tag wires to aid in installation.
2.
Using pin removal tool, position tool over pin (12) and push inward to retract two barbs of pin.
3.
Remove wire (7), with pin (12) and seal (9) attached, from rear of connector (13).
4.
If defective, remove pin (12) and seal (9) from wire (7) by cutting through wire just behind seal.
7
8
9
10
11
13
12
14
390-1193
NOTE
Perform steps 5 through 8 only if pin and seal were removed.
5.
Position new seal (9) on wire (7).
6.
Using wiring stripping tool, strip insulation of wire (7) to expose 1/8 in. (3 mm) length of metal strands (8).
7.
Using crimping tool, securely crimp tabs (11) of pin (12) over metal strands (8) of wire (7).
8.
Slide seal (9) next to pin (12) and crimp tabs (10) of pin over end of seal.
9.
Push pin (12) into rear of connector (13) until fully seated.
10.
Close hinged cover (14) of connector (13).
RECEPTACLE CONNECTOR REPAIR
1.
Using removal tool, insert tool into front of connector (15) and depress locking tab of receptacle (20).
2.
Push wire (16), with receptacle (20) attached, through front of connector (15).
3.
If defective, remove receptacle (20) from wire (16) by cutting through wire just behind receptacle.
0003 00-4
