TM 5-3805-248-23-2
ALTERNATOR (DELCO) REPAIR - CONTINUED
0358 00
ASSEMBLY
1.
Use driver and hammer, install bushing (76), if
2
72
31
removed, in housing (2).
2.
Pack new bearing (72) with clean lubricating oil.
79
3.
Install new bearing (72) by pressing on the seal por-
73
tion from inside of housing (2) until bearing (72) is a
depth of 0.640 to 0.650 in. (16.256 to 16.51 mm).
4.
Lubricate bearing (72) reservoir with clean lubricating
oil. Fill housing (2) reservoir half full.
5.
Install new plug (79), tapping in evenly with soft ham-
mer.
78
6.
Apply clean lubricating oil lightly to grommet (77).
1
7.
Position field coil (41) by pulling field coil wires
through bore in housing (2). Seat grommet (77) in hole
and align field coil (41).
8.
Install three screws (78).
9.
Install insulator (73), grommet (74) and three termi-
nals (75).
74
10.
Apply lubricating oil lightly to grommet (74).
76 75
41
11.
Position stator (1), aligning match-marks, and install.
77
394-1353
Pull stator (1) wires through bore in housing (2). Seat
grommet (74) in bore.
12.
Lubricate new seal (69) in frame (3) by applying to seal lip and fill cavity between seal lip and steel casing.
13.
Install new seal (69), in frame (3) with lip facing bearing (68).
14.
Pack bearing (68) with lubricating oil and install.
15.
Lubricate new seal (65) with clean lubricating oil by applying to lip and filling cavity between seal lip and steel casing.
16.
Install new seal (65) in retainer (64), with lip facing bearing (68).
17.
Install race (63), if removed. Press on until depth of 0.145 to 0.150 in. (3.683 to 3.81mm) is reached.
18.
Install collar (67) through new seal (65) in retainer (64).
19.
Lubricate retainer (64), collar (67) and new gasket (66) by filling reservoir between retainer (64) and collar (67) 3/4 full
with clean lubricating oil.
20.
Install four washers (70) and screws (71).
3
71
70
63
68 69
66
67
64
65
394-1357
0358 00-11
