TM 5-3805-248-23-2
ALTERNATOR (BOSCH) REPAIR
THIS WORK PACKAGE COVERS
Disassembly, Testing, Cleaning and Inspection, Assembly
INITIAL SETUP
Materials/Parts - Continued
Maintenance level
Cleaning compound, solvent (Item 8, WP 0339 00)
General Support
Rag, wiping (Item 35, WP 0339 00)
Tools and Special Tools
Solder, lead-tin alloy, rosin core (Item 40, WP 0339
Tool kit, general mechanic's (Item 113, WP 0338
Tag, marker (Item 42, WP 0339 00)
Lockwasher (20)
Shop equipment, machine shop, field maintenance
References
(Item 104, WP 0338 00)
TM 5-3805-248-10
Materials/Parts
Equipment Condition
Alternator removed (WP 0055 00)
Caulking strip (Item 7, WP 0339 00)
DISASSEMBLY
1.
Position alternator assembly in soft-jawed vise.
2.
Using scribe, match-mark frames (7 and 9) and stator (8).
3.
Remove fan (6) and key (5).
4.
Remove two screws (13), washers (12) and cover (1).
5.
Remove nut (11) and lockwasher (10).
NOTE
Tag all wire connectors, cables and wiring harnesses before disconnecting to ensure correct installation.
Testing of capacitor is necessary prior to removal. Refer to Testing, step 1 in this work package.
6.
Disconnect capacitor wire (4).
7.
Remove screw (2), lockwasher (3) and capacitor wire (4).
6
5
4
3
2
1
7
8
9
10
394-1359
11
12
13
