ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE)

DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont)

ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) (cont) - TM-5-3805-260-24_464

TM-5-3805-260-24 Scraper Tractor: Elevating Self-Propelled 11 Cubic Yard Sectionalized and Nonsectionalized Manual
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TM 5-3805-260-24 DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) ASSEMBLE DIFFERENTIAL AND CARRIER ASSEMBLY (LOCK TYPE) Tools Needed A B C 1P2420 Transmission Repair Stand 1 FT957 Differential Repair Positioner Group 1 1P520 Driver Group 1 8S2328 Dial Test Indicator Group 1 1. Make sure the flange of case (3) and the surface of gear (4) are clean and free of burrs. 2. Heat gear (4) in oil to a maximum temperature of 250°F (135°C). Install the gear on case (3) with the mark on the gear in alignment with the mark on the case. 3. Put oil on the threads of bolts (1) and the face of washers (2) that hold gear (4) to case (3). Install the bolts, washers and locks. Tighten all bolts the same amount until they have a torque of 98 9 lb. ft. ( 134 12 N•m). Bend the tabs of the locks on the bolts. 4. If a new gear and/or cases are to be installed, install the dowels faith the foIowing procedure: a) Fasten the gear to the case. b) Make dowel holes (5) larger with a reamer to a diameter of .8640 .0005 in. (21.9456 ? 0.0127 N•m). c) Install dowels (6) even with the face of the differential case. 5. Heat the bearing cone in oil to a maximum temperature of 275°F (135°C) and install it on case (3). 6. Put oil on the parts of the differential group. 7. Install thrust washer (8) and side gear (7) in case (3) with the groove in thrust washer (8) next to side gear (7). 3-238

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