TM 5-3805-248-23-2
CYLINDER BLOCK REPAIR
THIS WORK PACKAGE COVERS
Disassembly, Cleaning, Inspection, Installation, Assembly
INITIAL SETUP
Maintenance Level
Materials/Parts - Continued
Detergent (Item 12, WP 0339 00)
General Support
Oil, lubricating (Item 28, 29 or 31, WP 0339 00)
Tools and Special Tools
Rag, wiping (Item 35, WP 0339 00)
Tool kit, general mechanic's (Item 113, WP 0338
Sealing compound, (Item 38, WP 0339 00)
Band, filler (6)
Shop equipment, machine shop basic (Item 104,
Gasket (5)
Insert
Bolt, machine (Item 7, WP 0338 00)
Packing, preformed (20)
Gage (Items 26, 27 and 28, WP 0338 00)
Indicator tool GP (Item 40, WP 0338 00)
References
Installer (Item 46, WP 0338 00)
TM 5-3805-248-10
Master gage (Item 55 WP 0338 00)
Equipment Condition
Pin, straight, knurled (Item 64, WP 0338 00)
Thermostat removed (WP 0046 00)
Plate, adapter (Item 69, WP 0338 00)
Water temperature sender removed (WP 0092 00)
Plate, mechanical puller (Item 73, WP 0338 00)
Ether start sender switch removed (WP 0098 00)
Puller, dowel (Item 84, WP 0338 00)
Engine mounts removed (WP 0258 00)
Puller, mechanical (Item 89, WP 0338 00)
Cylinder head assembly removed (WP 0259 00)
Puller, mechanical (Item 90, WP 0338 00)
Flywheel removed (WP 0261 00)
Repair kit, diesel engine (Item 95, WP 0338 00)
Oil pump and relief valve removed (WP 0267 00)
Bolts, 3/4-16 x 11, 3 in.
Oil pan removed (WP 0268 00)
Bolts, 3/4-16 x 11, 7 in.
Engine oil cooler removed (WP 0269 00)
Magnaflux or other magnetic particle inspection
Exhaust manifold removed (WP 0270 00)
equipment
Injection pump removed (WP 0273 00)
Washers, flat, copper 3/4 in.
Aftercooler removed (WP 0277 00)
Hydraulic retarder removed (WP 0289 00)
Materials/Parts
Engine front cover removed (WP 0340 00)
Cleaning compound, solvent (Item 8, WP 0339 00)
Crankshaft removed (WP 0346 00)
Cloth, abrasive, emery, fine (Item 8, WP 0339 00)
Main bearings removed (WP 0347 00)
Compound: gasket forming, silicone (Item 11, WP
Piston assemblies removed (WP 0348 00)
