TM 5-3805-260-24OUTPUT TRANSFER GEARS23.Remove plug (23), the seal and valve group from thecase assembly. Remove the poppet, spring and plugfrom the valve body.24.Put blocks under gear (24) for support.25.Remove the bolts from shaft (22) and install four 3/8’’-16 NC x 6 in. ( 15.2 cm) long guide bolts as shown.26.Remove shaft (22). Remove the bearing cone from theshaft.27.Remove gear (24) from the case. Remove the bearingcone and spacer from the gear.28.Use tooling (A) and remove the bearing cups andspacer from gear (24). Remove the snap ring fromgear (24) if necessary.ASSEMBLE OUTPUT TRANSFER GEARSTools NeededAB1P520Driver Group18S2328Dial Test Indicator Group11.Install poppet (2), spring (3) and plug (4) in valve body(1).NOTE: Install plug (4) to a depth of .25 in. (6.35 mm) from theend face of valve body (I).2.Install valve body (I) and the plug in the output transfergear case.3.Make a replacement of the ring in gear (7) if necessary.4.Install spacer (6) in gear (7) from the small gear side ofgear (7).5.Lower the temperature of bearing cup (5) and install itin the small gear side of gear (7).3-223
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