TM 5-3805-260-24
ASSEMBLE DELCO-REMY STARTING MOTOR (3T8946)
1. Install two seals (1) and lever assembly (2) on shaft (3).
2. Install shaft (3) in lever housing (4) and install retaining
ring (5).
3. Position insulator (6), three insulators (7),and coil
assembly (8) in armature housing(9).
4. Apply thread sealant to the threads of twelve screws
(10). Install screws (10) and six pole shoes (11) in
armature housing (9).
5. Install insulator bushing (12), three washers(13 and 14),
nut (15), terminal (16), lockwasher (17), and nut (18)
on armature housing (9).
6. Install washer (19), boot (20), retainer (21), spring (22),
retainer (23), and retaining ring (24) on plunger
assembly (25).
7. Install plunger assembly (25) in lever housing (4).
8. Install six brushes (26) on brush holders (27) with
screws (28).
9. Install brush holders (27), plates (29, 30 and 31),
insulator (32), washers (33) and plate (34) and then
install screws (35) and lock-washers (36).
10. Install insulator (37) and seal (38) on plate assembly
(39).
11. Install two washers (40) on terminal stud.
12. Install plate assembly (39) to frame assembly (41)
with three screws (42) and lockwashers (43).
13. Apply a small amount of lubricant to washers (44 and
45) and install washers on armature (46).
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